Illustrator :: Can't Export EPS File From CS5

Nov 3, 2012

I'm on Mac OS X Lion 10.7.5
 
I am making DVD covers for print. The barcodes for the DVD covers have to be done in Illustrator. But the original designs are done in photoshop including the text. For years this hasn't been a problem. Right before adding the barcodes I create an EPS file from photoshop, open that file in Illustrator and all my text is automatically coverted to perfect crisp clean vectors, viola! I add the barcodes and export the PDF for the printers.
 
But now I can't open my EPS files in Illustrator CS5 even though I'm exporting them the same way I always have from Photoshop CS5. Illustrator says... "The operation cannot complete because of an unknown error." --> Note it does not give an error number after this warning like I see it does for so many other people.

I've tried:

- Deleting the .plist file and the Settings folder & resetting my permissions

- Uninstalling and Reinstalling Illustrator

- Turning off all other applications

- Creating more disk space on my hard drive (even though I have 200gb available)

- Restarting the computer

- Disabling my Font book and still I can't open the EPS file
 
I thought maybe it's possible it's the font I'm using Fontesque OT so I even tried converting text to objects prior to exporting the EPS file from photoshop to illustrator and turning off my font book, but still it won't open. And if I open the PSD directly in Illustrator, text comes out a bit fuzzy in the PDF I export.

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