AutoCAD 2013 :: 3D Model Of Helical Gear

Feb 2, 2013

I have created a 3D model of a helical gear.  The process followed was to use the profile of one tooth, which by the way is a true involute shape, then displace that profile and rotate it the amount needed to equal the face width of the gear and to match the helix angle. There is also a profile located at the midpoint of the gear.  The profiles are all closed polylines.

I then used the LOFT command to create a solid tooth.  It looks exactly like it should. I tried to use the SWEEP command but that rotates the profile 90 deg. from the path. Extrude won't work because the path is a 3D line in space.

I then invoked the POLAR array and put 28 teeth around the center of the gear.  That too looks exactly as I would expect it to.

BUT - when I try to UNION the 28 teeth into one solid, AuotoCAD 2013 stops working. And that occurs the moment the cursor touchs any part of any individual tooth. If I try to UNION the array by dragging a window over it, it stops when the window gets about halfway over the model.

The computer is a Lenovo S-30 workstation with 8 Gig of ram, an nVidia 2000 with 1Gbyte of video memory and dual 1Tbyte hard drives.

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Inventor 2014 PDS

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File attached.

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Inventor 2012

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Cone Info.jpg

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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Civil 3D (2013) how much you have to improve....

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